Job Description

Rockwell Automation is looking for an impactful Project Reliability Engineering individual contributor to join our team.

In this role you will:

• Analyze field data to identify potential reliability issues on previous generation products;
• Lead Design Failure Mode and Effects Analyses (DFMEAs) and track completion of actions;
• Work with cross-functional team to identify critical or high-risk components that affect reliability;
• Create and analyze component, printed circuit board assembly, and product-level reliability models for design and predictive maintenance;
• Design and execute HALT tests to identify potential weakness in new product design, and work with cross-functional team to plan post-HALT test actions;
• Design and execute component and product-level reliability demonstration tests;
• Review electronic component derating calculations and assist engineers in developing solutions if violations occur;
• Generate design specifications, guidelines, and checklists to ensure reliability knowledge is captured for future designs;
• Create custom engineering tools that help automate the Design for Reliability process;
• Develop and implement a robust reliability roadmap and guide teams on how to meet reliability goals.
• Reads and interprets technical product documentation with understanding of product usage within customer application and environment;
• Owns New Product Introduction (NPI) reliability roadmap and execution and develops impactful planning to build reliability into the design;
• Performs reliability assessments and implements early preventive mitigation action plans;
• Implements dashboards and metrics to drive on-going reliability improvements;
• Applies reliability methodologies, tools and techniques (e.g. Design for Six Sigma, Design for Reliability, Failure Mode Effect Analysis, etc.) incrementally and throughout product development;
• Performs predictive modeling and leads reliability assessments on life cycle conditions of the sub-system, PCA component, product, and/or system;
• Maintains accountability for performance throughout product lifecycle;
• Accepts and hold self and team accountable for performance and results;
• Routinely presents and communicates quality readouts to leadership;
• Manages varying priorities and collaborates across multiple KSHs and disciplines, internal and external customers;
• Participate and support key employee initiatives including the employee engagement survey, culture of inclusion initiatives and ethics .
• Collaborates with stakeholders, business partners and internal and external customer.

Minimum Qualifications :

• Bachelor of Science degree in Electrical, Mechanical, Materials, or Reliability Engineering, or equivalent;
• Minimum of 8 years related experience;
• Proven effective communication across all organizational level;
• Ability to influence and drive results with cross-functional and global teams within a complex matrix organization;
• Strong analytical and problem-solving skills to drive performance results;
• Familiarity with basic statistics and probability distribution;
• Proficiency in Microsoft applications (Primarily Excel and PowerPoint, Power BI)
• Demonstrated experience in many of the following areas:
• Accelerated life testing (ALT)
• Design for Reliability (DfR)
• Design of Experiment (DOE)
• Failure mode and effects analysis (FMEA)
• Fatigue and creep analysis
• Fault tree analysis (FTA)
• Hazard analysis
• Highly accelerated life testing (HALT)
• Manufacturing defect analysis
• Material stress and wear calculations
• Mean time between failure (MTBF)
• Mean time to repair (MTTR)
• Monte carlo simulation
• Part stress modeling
• Physics of Failure (PoF)
• Reliability block diagrams
• Reliability testing Re
• Rliability test plan development
• Reliability tools:
• PTC Windchill software
• RAM Commander software
• Reliasft software (Weibull ++, ALTA pro, BlockSim)
• Military Handbook 217
• Minitab

Desired Qualifications :

• Ability to execute Enterprise Resource Planning system, preferably SAP;
• Certification in Six SIGMA tools and methodologies (i.e., Green Belt / Black Belt);
• Effectively provide key inputs into product requirements by leveraging deep understanding of HW, SW/FW, and embedded Software integration at a product, application, and system level;
• Sound technical understanding of the environment inclusive of products and infrastructure that must work together to achieve the desired customer outcome
• Master of Science * Familiar with industrial control systems usage and operation;
• Broad engineering skills, including, but not limited to the following areas:
• Corrosion
• Electrical
• Material science
• Mechanical (stress / fatigue, shock & vibration)
• Statistics
• Thermal
• Tribology
• Formal reliability training / certificatio: American Society for Quality - Certified Reliability Engineer (ASQ-CRE) (or equivalent